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INSTRUCTIONS

General Mixing Directions

Hand Spatulate powder into liquid thoroughly, then mix under vacuum on low speed mixers (200 to 450 rpm) for 60 to 90 seconds. Always monitor the liquid and powder temperatures before mixing. Hold under vacuum for another 30 seconds before pouring into the casting ring.

If the material appears to be setting too fast reduce mixing time to as low as 30 to 45 seconds or cool the liquid to desired temperature as explained elsewhere.

Properties At 100% Liquid:
Liquid to Powder Ratio: 27 to 100
Liquid Dilution: See directions below

Working Time: 5 minutes min. at 72F
Setting Time: 8 to 12 min. at 72F
Setting Expansion: 1.7 to 2.4 %
Thermal Expansion: @700 C: 1.6-1.8%

DO NOT USE FAST BURN-OUT.
DO NOT USE RINGLESS PROCESS.

Burn-out: After 20 to 30 minutes bench set place the mold directly in a cold oven. Raise temperature slowly at 7 to 10 degrees F per minute to casting temperature of 900 to 1200 degrees F ; hold for about 30 minutes and cast.

ADJUSTING EXPANSION:

To INCREASE expansion: Use more liquid and less water. Keep the total amount of mixing liquid the same as in the chart.

To DECREASE expansion: Use more water and less liquid. Do just the opposite of the technique for increasing expansion above.

FOR BEST RESULTS
The average of the temperatures of the LIQUID and the POWDER should be 72 Degrees F. If the POWDER temperature is TOO HIGH then the LIQUID temperature should be LOWERED so that the AVERAGE of the TWO is about 72 Degrees F.

Liquid Dilution

Non-precious Alloys
Powder Liquid, ml Water, ml
60g
13.0
3.0
90g 19.5 5.0
100g 21.5 5.5
160g 34.5 8.5
High Noble Alloys
(Gold over 60%)
Powder Liquid, ml Water, ml
60g 10.0 6.0
90g 15.0 9.0
100g 16.0 11.0
160g 26.0 17.0
Semi-Precious alloy
(gold < 60%)
Powder Liquid, ml Water, ml
60g 6.0 10.0
90g 9.0 15.0
100g 11.0 6.0
160g 17.0 26.0

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